Many geodesic domes are possible, but here’s a simple plan:

Print –

• 20: geodesic joint – 6 sides.stl
• 6: geodesic joint – 5 sides.stl

Purchase drinking straws and cut to length –

• 35 straws at 208 mm (“long straws”)
• 30 straws at 180 mm (“short straws”)

If your straws are not the same diameter as mine (23mm circumference; see photo), you’ll need to customize the “straw_inside_dia” parameter in “geodesic joint.scad”.

Assembly, starting at the top –

• See http://www.desertdomes.com/pictures/dome/2vdiagram.gif, which illustrates these steps.
• Rule of thumb: 5-sided hubs always connect to short straws, never long ones.
• Connect 5 short straws to 1 5-sided hub.
• To each of these 5 straws, connect a 6-sided hub.
• To each of these 6-sided hubs, add a short straw, opposite the existing short straw.
• To each of these straws, add a 5-sided hub.
• To each 5-sided hub, add a short straw on each joint. At this point, your assembly should look like Assembly Picture 1. You have used all the 5-sided hubs and all the short straws, and should have only 6-side hubs and long straws left.
• Connect adjacent 6-sided hubs with long straws, elevating the center hub enough so things fit. At this point, your assembly should look like Assembly Picture 2.
• Add a long straw to each open joint on the 6-sided hubs.
• Where 4 straws point together, join them with a 6-sided hub, again elevating the more central hubs as needed so things fit. At this point, your assembly should look like Assembly Picture 3.
• On each open joint of the 6-sided hubs, add a long straw.
• Where 2 straws point together, join them with a 6-sided hub, again raising the more internal hubs so things fit.
• Finally, join adjacent 6-sided hubs with long straws. Your assembly is now complete, and should look like Assembly Picture 4.

The axles on each hub have very small footprints, so sometimes one will come loose early in the print and ruin the print. To prevent that, you can use the “w(ith) brim.stl” versions, which have a larger footprint and so are more stable, but are easier to work with than Cura’s auto-generated brim.

Example geodesic dome calculator: http://www.desertdomes.com/dome2calc.html
When using a calculator, keep in mind that the joints printed here add 30 mm to each straw’s length.